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• Retrofit / replace / repair CNC Plasma and HVAC duct fabrication • CAD CAM software packages for part drawing and HVAC duct input • Replacement controls for existing CNC plasma machines • Repair service for CNC plasma cutting controls • A wide range of Brian, I want to let you and your company know how pleased I am with the equipment and the service I’ve received from PPI. You guys have given me the opportunity to advance my business and provide better quality parts a lot faster. Also the tech (Keith) made sure I completely understood the system before he left. Begging For Change Pdf To Jpeg. In the future if I need anything I will definitely check with PPI before I go anywhere else. – Rocky C Production Products Inc.
Offers the PPI-PC-CNC for CNC plasma controller retrofits and replacement services for HVAC sheet metal plasma cutting tables. Our System is PC-based for use with any standard Windows PC and replaces old hardware-based CNC controls. Replacement parts and repairs for an older plasma CNC controller can run many thousands of dollars. Instead of spending big money on your old control, consider replacing when you have trouble or - better yet - before trouble occurs. PPI-PC-CNC Plasma table controller! New drive systems with precision electronic motors and CNC PC based control result in tighter and cleaner cut edges.
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How to avoid the top 10 problems in plasma cutting: Practical tips you can use right now February 19, 2001 By: Attention to detail at the outset can save plasma cutting operators a load of trouble during production. The old adage 'measure twice, cut once' is as important for plasma arc cutting operators as it is for carpenters.
The phrase could be reworded to 'inspect twice, cut once' for the plasma industry. Careful preparation, setup, and maintenance can alleviate many costly problems which operators encounter. Strategy The following is a list of remedies that may help operators avoid some of the most common problems encountered in plasma arc cutting. Replace Consumable Parts Regularly. Think about a car—changing the oil regularly is much less costly than replacing the car's engine. In the same way, replacing consumables regularly is much more cost-effective than replacing the torch. Using severely worn consumables can lead to uncontrolled arcing in the plasma chamber, which can cause torch failure.
What are the signs of spent consumables? Often, deteriorating cut quality is the first sign of worn parts. Visual inspection is important as well. If a nozzle shows signs of oxide residue on the inside, or if signs of gouging exist on the inside or outside of the nozzle, it should be replaced. To tell whether an electrode is spent, check the pitting of the electrode element.
Depending on the gas being used, the pitting should not be deeper than 3/32 inch for oxygen or air or 1/8 inch for argon or nitrogen. If the pits are deeper than these guidelines, it is time to change the electrode. Finally, if an examination of the gas swirlers reveals cracks, arc burns, or dirt or grease in the holes, the swirlers should be changed. Problems 2 through 5 2. Properly Assemble the Torch.
Torches should last for a long time with correct care. The torch should be assembled so that the parts are in proper alignment and fit together snugly. This ensures good electrical contact and the correct flow of gas and coolant through the torch. In addition, the torch threads should be clean, and seating areas should not have any particulate contamination. When changing parts, consumables should be kept on a clean shop rag to prevent dirt or metal dust from contaminating the torch. Use the Correct Parts for the Job.
Consumable selection depends on the cutting amperage and plasma gas used for each job. The operator's manual defines which consumables are appropriate for various types of cutting.
Using incorrect consumables can lead to shortened parts life and reduced cut quality. Furthermore, parts must be run at the correct amperage.
The amperage should be set to 95 percent of the nozzle's rating. If the amperage is too low, it leads to a sloppy cut.
Overpowering will drastically reduce the nozzle's life. Ensure Proper Gas and Coolant Flow. The flow and pressure of gas and coolant should be checked every day. If the flow is insufficient, consumables will not be cooled properly and parts life can be adversely affected.
Constant gas pressure is important to maintaining the cutting arc. Excess gas pressure is a common cause of hard starting, a situation in which the torch fails to initiate an arc when all other conditions for normal operation are correct. Likewise, plasma gas must be kept clean and dry.
Premature torch failure and short consumable life are two results of contaminated gas. Compressed air systems are especially prone to contamination.
Avoid Excessive Application of O-ring Lubricant and Antispatter Compounds Sometimes, it is possible to get too much of a good thing. When applying O-ring lubricant, use just enough to put a shine on the O-ring. Shields must be removed before putting antispatter compounds on them.
Too much of either material can contaminate the torch, resulting in premature torch failure. In the same vein, grease or other lubricants should not be applied to torches; torches do not need lubrication. Furthermore, lubricants may conduct electricity, which can ruin the torch. Any excess compounds can clog swirl rings and attract metal dust, which can cause arcing problems. Toyota Techstream Lite Scan Tool. Problems 6 through 10 6.
Avoid Using the Torch as a Hammer. Would you pay hundreds of dollars for a hammer? Of course not.
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